Services

Structural Strengthening

Carbon-fibre (FRP) strengthening, section reinstatement and load-path repair — built to the engineer's design, documented to prove it.

The cost of ignoring it

Structural capacity problems don't announce themselves politely. Deferred strengthening constrains how a building can be used — floor loads, fit-outs, change of use — and emergency propping is the most expensive structure you'll ever rent.

The problem, plainly

Buildings get asked to do things they weren’t designed for — heavier floor loads, new plant, penetrations cut through slabs, corrosion-reduced sections, or defects that were built in. Strengthening restores or adds capacity without demolition: externally bonded carbon fibre, bonded steel plates, enlarged sections or supplementary structure.

Diagnostic approach

Strengthening starts with knowing what exists:

  • As-built verification — cover meter and GPR scanning to locate reinforcement, measure cover and confirm member sizes
  • Material testing — concrete strength (cores or rebound calibrated by cores) so the design uses real properties
  • Condition assessment — corrosion, cracking and section loss quantified before capacity is calculated
  • Load-path review with the engineer — the defect you can see is not always the member that needs strengthening

Methodology

For CFRP systems: substrate prepared by grinding to sound, laitance-free concrete; profile and moisture verified; adhesion pull-off tested; laminates or fabrics applied to the engineer’s layout with wet-out and lap requirements per the system manual; cure conditions logged; protective/fire-rated coatings where specified.

For steel and section works: engineered temporary works where required, connection details as documented, protective coating systems for design life.

Handover includes the full QA record set for engineering certification.

Where this shows up

Slab strengthening for new plant or use change, beam and column capacity restoration after corrosion repair, transfer structure upgrades, penetration trimming, balcony and balustrade anchorage upgrades to current codes.

FAQ

Structural strengthening — common questions

01 Who designs the strengthening?

A consulting structural engineer — yours or one we engage. We build to their design and documentation. What we bring is constructability input during design, certified installers for the specified FRP system, and the QA records (substrate pull-off tests, application conditions, coverage mapping) that let the engineer certify the completed works.

02 Why carbon fibre instead of steel?

CFRP adds capacity with millimetres of thickness and no added dead load, needs no hot works, and installs fast in occupied buildings. Steel still wins where fire ratings, impact resistance or very high forces dominate. It's an engineering decision — we implement either and can price both for comparison.

03 How is quality verified on something that gets hidden?

Everything is recorded before it disappears — substrate preparation and pull-off adhesion results, batch numbers, ambient conditions during cure, laminate positions mapped against the design drawings. The handover pack is what makes the strengthening certifiable and insurable.

Start with a diagnosis, not a quote.

Book a site assessment and get a written condition report with a transparent, itemised scope — evidence your committee, engineer or board can act on.